Baked Italian Sausage and Cheese Orzo with Roasted Broccoli

Prep: 15 minCook: 45 min4 servingsmediumItalian-American
Baked Italian Sausage and Cheese Orzo with Roasted Broccoli

A hearty one-pot pasta dish that combines Italian sausage, orzo, fire-roasted tomatoes, and melted mozzarella cheese, baked until tender and bubbly. The aromatic blend of thyme and oregano infuses the dish with classic Italian flavors, while roasted broccoli with garlic and lemon provides a bright, nutritious side. Perfect for busy weeknight dinners when you want something comforting and satisfying that requires minimal cleanup.

Ingredients

4 servings
  • 12 oz broccoli, florets
  • 2 cloves garlic, chopped
  • 1 Tbsp cooking oil
  • 2 tsp lemon juice
  • 8 oz Italian sausage, raw
    ground beef1:1meat

    similar flavor profile

    Full guide →
  • 3 Tbsp tomato paste
  • 2 tsp thyme leaves
    dried thyme1:3herb

    use 2/3 tsp dried

    Full guide →
  • 2 tsp oregano, dried
  • 1 ½ cups orzo pasta, uncooked
    small pasta shapes1:1grain

    ditalini or small shells work well

    Full guide →
  • 1 can diced tomatoes, fire-roasted, 14 oz
  • 1 ½ cups stock, any type
  • 4 oz mozzarella cheese, shredded
    provolone or Italian blend1:1dairydairy-free

    similar melting properties

    Full guide →

Instructions

  1. 1

    Heat oven to 400F

  2. 2

    Toss broccoli and garlic with oil and season with salt and pepper

  3. 3

    Spread broccoli on a sheet pan

  4. 4

    Roast broccoli until tender and browning, shaking pan halfway through, about 25 minutes

  5. 5

    Heat Dutch oven over medium-high heat

  6. 6

    Add oil and sausage to Dutch oven

  7. 7

    Cook sausage, breaking apart with spoon, until browning

  8. 8

    Drain excess oil

  9. 9

    Stir in tomato paste, garlic, thyme, and oregano

  10. 10

    Saute for 1 minute

  11. 11

    Add pasta, tomatoes with liquid, and stock, scraping up brown bits

  12. 12

    Bring to a simmer

  13. 13

    Top pasta with cheese and cover with lid

  14. 14

    Transfer to oven and bake covered until pasta is tender

  15. 15

    Squeeze lemon juice over finished broccoli

  16. 16

    Serve pasta with broccoli on the side

Tips

Tip 1

Fire-roasted tomatoes add deeper flavor than regular diced tomatoes, but either will work well in this recipe.

Tip 2

Make sure to scrape up the brown bits from the bottom of the Dutch oven when adding liquids for maximum flavor.

Tip 3

Fresh parsley makes a nice garnish if you have some on hand to brighten the finished dish.

Good to Know

Storage

Refrigerate leftovers up to 3 days. Reheat in microwave or low oven with splash of broth.

Make Ahead

Can assemble pasta mixture without cheese up to 1 day ahead. Add cheese and bake when ready.

Serve With

Serve immediately while cheese is melted and pasta is hot. Pairs well with crusty bread.

See pairing guide →

Common Mistakes

Watch

Don't skip draining excess oil from sausage to avoid greasy final dish

Watch

Cover tightly during baking to prevent pasta from drying out

Substitutions

Dairy-Free Swaps

mozzarella
provolone or Italian blend1:1dairydairy-free

similar melting properties

Full guide →

General Alternatives

Italian sausage
ground beef1:1meat

similar flavor profile

Full guide →
orzo
small pasta shapes1:1grain

ditalini or small shells work well

Full guide →
fresh thyme
dried thyme1:3herb

use 2/3 tsp dried

Full guide →
Find more substitutions →

FAQ

Can I use frozen broccoli instead of fresh?

Yes, but reduce roasting time to 15-18 minutes and thaw completely first. Fresh gives better texture and browning.

What if I don't have a Dutch oven?

Use an oven-safe skillet or transfer sausage mixture to a baking dish before adding cheese and baking.

How long will leftovers keep?

Store covered in refrigerator up to 3 days. Add a splash of broth when reheating to restore moisture.