Barbecue Pulled Pork Mac and Cheese with Panko Topping

Prep: 20 minCook: 38 min12 servingsmedium
Barbecue Pulled Pork Mac and Cheese with Panko Topping

A hearty comfort food casserole that layers smoky barbecue pulled pork with creamy cheddar mac and cheese, topped with buttery panko breadcrumbs. The combination of tender shredded pork shoulder and rich cheese sauce creates an indulgent dish perfect for family dinners, potlucks, or game day gatherings. The crispy golden topping adds textural contrast to the creamy interior, while the barbecue sauce brings sweet and tangy notes that complement the sharp cheddar cheese.

Ingredients

12 servings
  • 4 cups cooked shredded pork shoulder, cold, from Make-Ahead Oven-Roasted Pulled Pork, thawed
  • 1 cup barbecue sauce
  • 2 cups elbow macaroni, uncooked, about 9 oz
  • 4 tablespoons butter
  • cup Gold Medal all-purpose flour
  • 1 teaspoon salt
  • ½ teaspoon garlic powder
  • ½ teaspoon pepper
  • 3 cups milk
    heavy cream1:1richer

    creates creamier sauce

    Full guide →
  • 4 cups shredded cheddar cheese, 16 oz
    Monterey Jack cheese1:1milder flavor

    melts equally well

    Full guide →
  • 1 ½ cups Progresso plain panko crispy bread crumbs
  • 4 tablespoons butter, melted

Instructions

  1. 1

    Heat oven to 375°F and spray 13x9-inch glass baking dish with cooking spray

  2. 2

    Mix pulled pork and barbecue sauce in large bowl and spoon evenly in prepared baking dish

  3. 3

    Cook and drain macaroni in 4-quart saucepan as directed on package using minimum cook time

  4. 4

    Melt 4 tablespoons butter in same saucepan over medium heat

  5. 5

    Beat in flour, salt, garlic powder and pepper with whisk until thickened

  6. 6

    Cook 1 minute longer

  7. 7

    Beat in milk and heat to boiling over high heat, stirring frequently

  8. 8

    Boil and stir 1 minute then remove from heat

  9. 9

    Stir in 3 cups cheese until melted

  10. 10

    Stir in cooked macaroni and pour over pork layer in baking dish

  11. 11

    Sprinkle remaining 1 cup cheese on top

  12. 12

    Mix bread crumbs and melted butter in small bowl until combined

  13. 13

    Sprinkle breadcrumb mixture over macaroni

  14. 14

    Bake 36 to 38 minutes until mixture is bubbly and bread crumbs are browned

Tips

Tip 1

Use minimum pasta cooking time to prevent mushy texture since it continues cooking in the oven.

Tip 2

Let the casserole rest 5-10 minutes after baking for easier serving and better consistency.

Tip 3

Make sure the internal temperature reaches at least 165°F in the center for food safety.

Good to Know

Storage

Refrigerate leftovers up to 3 days in covered container.

Make Ahead

Can assemble up to 1 day ahead, cover and refrigerate, then bake adding 5-10 minutes to cooking time.

Serve With

Let rest 5-10 minutes before serving for easier portioning.

See pairing guide →

Common Mistakes

Watch

Don't overcook the pasta initially to avoid mushy texture after baking.

Watch

Ensure cheese sauce is smooth before adding pasta to prevent lumpy mixture.

Substitutions

Gluten-Free Swaps

pulled pork
rotisserie chicken1:1gluten-free

shred chicken and mix with barbecue sauce

Full guide →
panko breadcrumbs
regular breadcrumbs1:1gluten-freegluten-free

slightly less crispy texture

Full guide →

General Alternatives

cheddar cheese
Monterey Jack cheese1:1milder flavor

melts equally well

Full guide →
milk
heavy cream1:1richer

creates creamier sauce

Full guide →
Find more substitutions →

FAQ

Can I use fresh pasta instead of dried elbow macaroni?

Fresh pasta will become too soft during baking. Stick with dried pasta and use minimum cooking time for best texture.

What if I don't have panko breadcrumbs?

Regular breadcrumbs work fine but won't be quite as crispy. You can also crush crackers or cornflakes for topping.

How long will this keep in the refrigerator?

Store covered in refrigerator for up to 3 days. Reheat individual portions in microwave or whole dish covered in 350°F oven.