Cheesy Bacon Tortellini Bake with Five Cheese Sauce

Prep: 15 minCook: 35 min8 servingsmediumItalian
Cheesy Bacon Tortellini Bake with Five Cheese Sauce

A rich, comforting pasta bake featuring cheese-filled tortellini smothered in a creamy five-cheese sauce with crispy bacon and sweet peas. The combination of cheddar, provolone, mozzarella, asiago, and Parmesan creates an incredibly indulgent dish that's perfect for family dinners or potluck gatherings. Unlike typical baked pasta dishes, this recipe builds a proper cheese sauce from scratch with a flour roux base, ensuring a silky smooth texture that coats every piece of pasta. The bacon adds smoky depth while frozen peas provide pops of color and freshness to balance the richness.

Ingredients

8 servings
  • 1 pound refrigerated cheese filled tortellini pasta
    gluten-free tortellini1:1gluten-free

    for celiac-friendly version

  • 4 strips bacon
    turkey bacon1:1gluten-free

    lower fat option

    Full guide →
  • 1 cup onion, diced
  • 3 cloves garlic, minced
  • ¼ cup all-purpose flour
    gluten-free flour blend1:1gluten-freegluten-free

    for celiac-friendly version

  • 4 cups whole milk
    half-and-half1:1dietarydairy-free

    lighter option but less creamy

    Full guide →
  • ¾ cup heavy cream
  • ½ teaspoon ground nutmeg
  • 2 teaspoons kosher salt
  • 1 teaspoon garlic powder
  • ½ teaspoon fresh ground pepper
  • 1 tablespoons mustard powder
  • 1 cup frozen peas, thawed
  • 2 cups extra-sharp white cheddar, grated
  • 1 cup mild provolone, grated
  • 1 cup mozzarella, grated
  • 1 cup asiago, grated
  • ½ cup Parmesan, grated

Instructions

  1. 1

    Preheat oven to 400 degrees F

  2. 2

    Coat a 9x13 inch baking dish with cooking spray

  3. 3

    Cook bacon in large pot over medium-low heat until crisp, transfer to plate

  4. 4

    Add onions to pot and cook until softened, about 3-4 minutes

  5. 5

    Stir in garlic and cook for 1 additional minute

  6. 6

    Sprinkle flour over onions, stirring to combine, cook stirring constantly until golden brown, about 4 minutes

  7. 7

    Slowly add milk and cream, whisking constantly to incorporate

  8. 8

    Stir in nutmeg, increase heat to medium-high and bring to low boil, whisking constantly

  9. 9

    Reduce to simmer, whisking occasionally, cook until sauce is thick and coats back of spoon, about 4-5 minutes

  10. 10

    Stir in salt, pepper, mustard powder and peas

  11. 11

    Add cheeses except parmesan, 1 cup at a time, whisking until each addition is melted before adding more, remove from heat

  12. 12

    Stir tortellini into sauce and toss to coat

  13. 13

    Transfer mixture to prepared baking dish, place on rimmed baking sheet covered with foil

  14. 14

    Sprinkle parmesan evenly over pasta

  15. 15

    Bake until golden and bubbling, about 20-25 minutes

  16. 16

    Crumble bacon and top pasta with bacon

  17. 17

    Allow to cool 5 minutes before serving

Tips

Tip 1

Make the roux slowly and whisk constantly when adding milk to prevent lumps in the cheese sauce

Tip 2

Add cheeses gradually and let each addition fully melt before adding the next to ensure smooth incorporation

Tip 3

Cover the baking sheet with foil to catch any bubbling overflow and make cleanup easier

Good to Know

Storage

refrigerate covered up to 3 days

Make Ahead

assemble completely without baking, cover and refrigerate up to 1 day, add 10 minutes to bake time

Serve With

let cool 5 minutes before serving to allow sauce to set slightly

See pairing guide →

Common Mistakes

Watch

whisk constantly when adding milk to avoid lumpy sauce

Watch

add cheeses gradually to prevent breaking

Watch

don't skip the foil-lined baking sheet to catch overflow

Substitutions

Dairy-Free Swaps

whole milk
half-and-half1:1dietarydairy-free

lighter option but less creamy

Full guide →

Gluten-Free Swaps

bacon
turkey bacon1:1gluten-free

lower fat option

Full guide →
all-purpose flour
gluten-free flour blend1:1gluten-freegluten-free

for celiac-friendly version

tortellini
gluten-free tortellini1:1gluten-free

for celiac-friendly version

Find more substitutions →

FAQ

Can I use fresh tortellini instead of refrigerated?

Yes, fresh tortellini works well but may cook faster, so check for doneness a few minutes earlier during baking.

What if I don't have all five cheeses?

You can substitute with similar cheeses or use fewer varieties, but aim for at least 4 cups total grated cheese for proper coverage.

How long will leftovers keep in the refrigerator?

Properly stored leftovers will keep for up to 3 days covered in the refrigerator and reheat well in the microwave.