Chicken Chorizo and Poblano Pasta Bake with Cheese Sauce

Prep: 35 minCook: 45 min10 servingsmediumTex-Mex
Chicken Chorizo and Poblano Pasta Bake with Cheese Sauce

A hearty baked pasta featuring spicy Mexican chorizo, tender rotisserie chicken, and roasted poblano chiles in a rich cheese sauce. The combination of pepper Jack and Cheddar creates a creamy base that binds penne pasta with bold flavors, while a golden panko topping adds textural contrast. Perfect for feeding a crowd or meal prepping, this satisfying casserole balances heat from the poblanos with the smoky richness of chorizo.

Ingredients

10 servings
  • 3 ½ cups uncooked penne pasta
  • 1 teaspoon vegetable oil
  • 1 lb Mexican chorizo sausage
    Italian sausage1:1adds spicy Italian flavor

    high

  • 4 tablespoons butter
  • 2 medium poblano chiles, seeded, diced
    bell peppers1:1milder flavor

    high

  • 1 medium onion, diced
  • 2 cloves garlic, finely chopped
  • 1 packet Old El Paso Chicken Taco Seasoning Mix
  • 3 tablespoons Gold Medal all-purpose flour
  • 2 ½ cups milk
  • 1 cup heavy whipping cream
  • 1 teaspoon salt
  • 2 cups shredded pepper Jack cheese
  • 2 cups shredded Cheddar cheese
  • 3 cups shredded deli rotisserie chicken
  • 1 cup Progresso plain panko crispy bread crumbs
    regular breadcrumbs1:1texturegluten-free

    standard crunch

    Full guide →

Instructions

  1. 1

    Heat oven to 350°F and spray 3-quart baking dish with cooking spray

  2. 2

    Cook and drain pasta according to package directions

  3. 3

    Heat oil in Dutch oven over medium-high heat and cook chorizo until no longer pink, stirring frequently

  4. 4

    Add butter, poblano chiles, onion and garlic to chorizo and cook until vegetables are softened

  5. 5

    Add taco seasoning mix and flour, cook and stir

  6. 6

    Gradually stir in milk and cream, then add salt

  7. 7

    Heat to boiling while stirring constantly, then remove from heat

  8. 8

    Stir in cheeses until melted

  9. 9

    Add cooked pasta and chicken, stir to combine

  10. 10

    Pour mixture into prepared baking dish

  11. 11

    Microwave remaining butter until melted and mix with bread crumbs

  12. 12

    Sprinkle bread crumb mixture over pasta

  13. 13

    Bake until sauce is bubbly and top is golden brown

  14. 14

    Let stand before serving hot

Tips

Tip 1

Use rotisserie chicken for convenience and extra flavor, or substitute with cooked chicken breast or thighs.

Tip 2

Remove seeds from poblanos for less heat, or leave some in for extra spice depending on your preference.

Tip 3

Let the casserole rest for 10 minutes after baking to allow the cheese sauce to set and make serving easier.

Good to Know

Storage

Refrigerate leftovers up to 3 days. Cover tightly to prevent drying out.

Make Ahead

Assemble casserole up to 1 day ahead, cover and refrigerate. Add 10-15 minutes to baking time if cooking from cold.

Serve With

Let stand 10 minutes after baking for easier serving. Serve hot with crusty bread or simple green salad.

See pairing guide →

Common Mistakes

Watch

Don't skip the resting time to avoid a runny sauce when serving

Watch

Cook chorizo thoroughly to avoid pink color in finished dish

Watch

Stir cheese sauce constantly while heating to prevent scorching

Substitutions

Gluten-Free Swaps

panko
regular breadcrumbs1:1texturegluten-free

standard crunch

Full guide →

General Alternatives

Mexican chorizo
Italian sausage1:1adds spicy Italian flavor

high

Full guide →
poblano chiles
bell peppers1:1milder flavor

high

Full guide →
heavy cream
half and half1:1lighter sauce

medium

Full guide →
Find more substitutions →

FAQ

Can I use a different type of pasta?

Yes, any short pasta like rigatoni, fusilli, or shells works well. Use the same amount by weight for best results.

How long will leftovers keep in the refrigerator?

Store covered in the refrigerator for up to 3 days. Reheat individual portions in the microwave or oven until heated through.

Can I freeze this pasta bake?

Yes, freeze assembled unbaked casserole up to 3 months. Thaw overnight in refrigerator before baking, adding extra time as needed.