Air Fryer Honey Mustard Sausage Rolls
Seasoned pork sausage mixed with honey, Dijon mustard, and thyme, wrapped in puff pastry and air-fried until golden. A savory-sweet appetizer or snack with a crispy exterior and juicy filling. Yields approximately 16 rolls depending on pastry sheet size.
Ingredients
Instructions
- 1
Mix sausage, honey, Dijon mustard, panko, and thyme in a bowl until combined.
- 2
Unroll puff pastry sheet and cut in half lengthwise.
- 3
Place sausage mixture along the center of each pastry half, leaving space at edges to seal.
- 4
Brush egg wash on one long edge of the pastry.
- 5
Roll the pastry over the filling to meet the egg-washed edge and seal.
- 6
Repeat with the second pastry half.
- 7
Cut each log into 8 pieces, adjusting size as desired.
- 8
Place rolls in preheated air fryer and cook at 350°F for 10-12 minutes until internal temperature reaches 160°F.
- 9
Optional: increase heat to 400°F for 2-3 minutes additional cooking for extra crispness and golden color.
Tips
Sausage mixture consistency is key; ensure ingredients are evenly combined before assembling.
Puff pastry sheet dimensions vary; yield will range from 14-16 rolls total.
Adjust cooking time based on roll size; smaller rolls cook faster than larger ones.
Egg wash should be applied to only one edge to ensure proper sealing.
Optional high-heat finish creates maximum crispness but watch for over-browning.
Good to Know
Refrigerate cooked rolls in airtight container up to 3 days. Reheat in air fryer at 350°F for 3-4 minutes.
Assemble rolls up to 1 day ahead; refrigerate on parchment-lined tray. Cook from refrigerated state, adding 2-3 minutes to cook time.
Serve warm with additional Dijon mustard or whole grain mustard for dipping. Works as appetizer, party food, or light snack.
Common Mistakes
Do not skip egg wash or rolls will not seal properly during cooking.
Avoid overcrowding the air fryer basket; rolls may cook unevenly.
Do not exceed 160°F internal temperature initially or sausage may dry out.
Avoid opening air fryer frequently during cooking as this extends total cook time.
Substitutions
Gluten-Free Swaps
General Alternatives
lighter, crispier result