Pizza-Stuffed Pasta Shells with Ground Beef and Pepperoni

Prep: 25 minCook: 45 min6 servingsmediumItalian-American
Pizza-Stuffed Pasta Shells with Ground Beef and Pepperoni

These jumbo pasta shells are generously filled with seasoned ground beef and pepperoni, then smothered in pizza sauce and melted mozzarella cheese. The result is a comforting casserole that captures all the flavors of pizza in pasta form. Perfect for family dinners or feeding a crowd, this hearty dish combines the best of Italian-American comfort food. Each shell delivers a satisfying bite of meaty filling wrapped in tender pasta, making it especially appealing to kids and adults alike.

Ingredients

6 servings
  • 1 lb lean ground beef (at least 80%)
    ground turkey1:1healthier

    Use 93% lean for best texture

    Full guide →
  • 1 clove garlic, finely chopped
  • 4 oz pepperoni slices, cut into quarters
    Italian sausage1:1flavor

    Cook and crumble the sausage

    Full guide →
  • 3 cups Muir Glen organic pizza sauce
  • 21 uncooked jumbo pasta shells
  • 2 cups shredded mozzarella cheese (8 oz)
    Italian cheese blend1:1flavor

    Adds complexity with multiple cheese flavors

    Full guide →

Instructions

  1. 1

    Heat oven to 375°F

  2. 2

    Spray 13x9-inch glass or ceramic baking dish with cooking spray

  3. 3

    Cook ground beef and garlic in nonstick skillet over medium-high heat for 5 to 7 minutes, stirring occasionally, until thoroughly cooked

  4. 4

    Drain beef mixture

  5. 5

    Stir in half of the pepperoni slices and 1 cup pizza sauce into beef mixture

  6. 6

    Cook for 5 minutes until thoroughly heated

  7. 7

    Remove from heat

  8. 8

    Cook pasta shells as directed on package

  9. 9

    Drain pasta shells

  10. 10

    Stuff each shell with 2 tablespoons beef mixture

  11. 11

    Place stuffed shells in single layer in prepared baking dish

  12. 12

    Cover shells with remaining pizza sauce, mozzarella cheese, and remaining pepperoni

  13. 13

    Bake for 25 minutes until bubbly and cheese is melted

  14. 14

    Let stand 5 minutes before serving

Tips

Tip 1

Use a spoon or small scoop to evenly fill shells with beef mixture for consistent portions

Tip 2

Let the casserole rest for 5 minutes after baking to help the shells hold their shape when serving

Tip 3

Cook pasta shells just until al dente since they will continue cooking in the oven

Good to Know

Storage

Refrigerate leftovers for up to 3 days in covered container

Make Ahead

Assemble casserole up to 1 day ahead, cover and refrigerate, then bake as directed adding 5-10 minutes

Serve With

Serve hot directly from baking dish with garlic bread or side salad

See pairing guide →

Common Mistakes

Watch

Cook shells just until al dente to avoid mushy texture after baking

Watch

Drain ground beef thoroughly to prevent watery casserole

Watch

Let stand 5 minutes before serving to prevent shells from falling apart

Substitutions

ground beef
ground turkey1:1healthier

Use 93% lean for best texture

Full guide →
pepperoni
Italian sausage1:1flavor

Cook and crumble the sausage

Full guide →
mozzarella
Italian cheese blend1:1flavor

Adds complexity with multiple cheese flavors

Full guide →
Find more substitutions →

FAQ

Can I freeze this casserole?

Yes, assemble without baking, wrap tightly and freeze up to 3 months. Thaw overnight in refrigerator and bake as directed, adding 10-15 minutes to cook time.

What if I can't find jumbo shells?

Use large shells instead and reduce filling to 1 tablespoon per shell, or substitute with cooked ziti or rigatoni for a different presentation.

Can I make this ahead for a party?

Absolutely. Assemble the casserole up to 24 hours in advance, cover and refrigerate, then bake when ready to serve.