Smoky Chipotle Mac and Cheese with Fire-Roasted Tortilla Chips

Prep: 15 minCook: 20 min12 servingsmediumTex-Mex
Smoky Chipotle Mac and Cheese with Fire-Roasted Tortilla Chips

Smoky chipotle chiles and tangy adobo sauce transform classic mac and cheese into a bold, Mexican-inspired comfort dish. The rich cheddar cheese sauce gets a spicy kick from finely chopped chipotle peppers, while fresh cilantro adds brightness. Fire-roasted tortilla chips create an irresistible crunchy topping that perfectly complements the creamy, smoky interior. This version works beautifully for casual dinners, potluck gatherings, or when you want familiar comfort food with exciting southwestern flavors.

Ingredients

12 servings
  • 1 box elbow macaroni, 1 lb
    gluten-free pasta1:1gluten-free

    cook according to package

  • ¼ cup butter or margarine
    vegan butter1:1vegandairy-freedairy-free

    works well

    Full guide →
  • ¼ cup all-purpose flour
    gluten-free flour blend1:1gluten-freegluten-free

    use 1:1 baking blend

  • 4 cups milk
    unsweetened plant milk1:1vegandairy-free

    use thick variety like cashew

    Full guide →
  • 4 cups sharp Cheddar cheese, shredded, 16 oz
    vegan cheddar shreds1:1vegandairy-free

    melting quality varies by brand

    Full guide →
  • 1 teaspoon salt
  • 1 chile chipotle chile in adobo sauce, finely chopped, from 7-oz can
  • 2 teaspoons adobo sauce, from can of chipotle chiles
  • cup fresh cilantro, chopped
  • 1 ½ cups fire-roasted chipotle tortilla chips, crushed, 30 chips

Instructions

  1. 1

    Heat oven to 350°F and spray 13x9-inch glass baking dish with cooking spray

  2. 2

    Cook and drain macaroni according to package directions using minimum cook time

  3. 3

    Melt butter in Dutch oven over low heat

  4. 4

    Whisk in flour until blended and cook, stirring, for 1 minute

  5. 5

    Gradually whisk in milk and cook over medium heat, stirring constantly, until thickened

  6. 6

    Remove from heat and stir in 3 cups cheese and salt until smooth

  7. 7

    Stir cooked macaroni into cheese sauce

  8. 8

    Mix in chopped chipotle chile, adobo sauce, and cilantro

  9. 9

    Transfer mixture to prepared baking dish

  10. 10

    Top with crushed tortilla chips and remaining cheese

  11. 11

    Bake uncovered until bubbly and cheese is melted

Tips

Tip 1

Use minimum pasta cooking time to prevent mushy texture since it bakes further in the oven.

Tip 2

Crush tortilla chips just before adding to maintain maximum crunch and prevent sogginess.

Tip 3

Adjust heat level by adding more chipotle chiles or adobo sauce to taste.

Good to Know

Storage

Refrigerate covered up to 3 days. Reheat in 350°F oven until warmed through.

Make Ahead

Assemble completely without baking, cover tightly, and refrigerate up to 1 day before baking.

Serve With

Serve hot directly from baking dish. Let cool 5 minutes before serving for easier portioning.

See pairing guide →

Common Mistakes

Watch

Cook pasta only to minimum time to avoid mushy texture after baking.

Watch

Stir cheese sauce constantly while cooking to prevent scorching and ensure smoothness.

Watch

Add chipotle gradually and taste as you go since heat levels vary between peppers.

Substitutions

Dairy-Free Swaps

butter
vegan butter1:1vegandairy-freedairy-free

works well

Full guide →
milk
unsweetened plant milk1:1vegandairy-free

use thick variety like cashew

Full guide →
cheddar cheese
vegan cheddar shreds1:1vegandairy-free

melting quality varies by brand

Full guide →

Gluten-Free Swaps

all-purpose flour
gluten-free flour blend1:1gluten-freegluten-free

use 1:1 baking blend

elbow macaroni
gluten-free pasta1:1gluten-free

cook according to package

Find more substitutions →

FAQ

Can I make this spicier?

Add more chipotle chiles or adobo sauce gradually, tasting as you go. You can also mix in diced jalapeños or a pinch of cayenne pepper.

What if I don't have chipotle tortilla chips?

Regular tortilla chips work fine, or try crushed Fritos, panko breadcrumbs, or even crushed Cheez-Its for different flavors and textures.

How long does this keep in the refrigerator?

Store covered for up to 3 days. The tortilla chip topping will soften but the flavors remain delicious when reheated.